What is waste pyrolysis technology?
By thoroughly decomposition, the polymer in waste tire can be cracking into small molecular or monomers. Scrap tire will convert to high-added value products such as pyro oil, recovered carbon black, steel and non-condensable combustible gas through pyrolysis process.
Under the premise of safety, environmental protection, continuous and stable operation, the recycling of waste tire can be realized.
Sub Systems of Scrap Tire Pyrolysis Machine
Detailed information about the sub-systems of waste tire recycling machine
Technical Parameters
Item | Content |
Feeding Raw Materials | Waste rubber products（automobile tires, engineering tires， etc） |
End Products | Pyro oil, carbon black, steel, NCG |
Processing Capacity | 10000+T/Y, 20000T/Y, 30000T/Y Can be customized according to the processing capacity |
| Annual Running Time | 8000 Hours |
Production Form | Continuous operation; continuous feeding and discharging |
Heating Form | Adjustable, constant temperature |
Working Pressure | ＜100Pa |
Pyrolysis Temperature | Constant temperature pyrolysis, adjustable temperature |
Automatic Level | Fully automatic intelligent control |
Equipment Life | No less than 10 years |
Pyrolysis rate | ＞99.5% |
End Products
End Products | Application |
Pyro Oil | →Raw oil for oil refinery plant →To be burnt as fuel oil directly |
Steel | →Steelmaking →Steel shot for sandblast |
rCB | →To produce tire, cable, rubber roller and conveyor, etc |
NCG | →Back to pyrolysis section as fuel →Gas generator |
Main Technical Features Of Tire To Oil Production line
● Wide Adaptability of Raw Material
With good adaptability and inclusive for raw material, the waste rubber to fuel oil plant can process all kinds of waste rubber, such as scrap tires, waste rubber products.
● High Pyrolysis Rate, High Oil Yield
The oil yield is about 45%-55%. Pyro oil can be burnt as fuel directly. Pyrolysis rate can up to 99.5%.
● Low Waste Emissions
No waste water, no waste residue.
The index of flue gas emission is in compliance with the most strict local emission requirement.
Core Technologies
Pyrolysis technology has some common difficulties, such as easy-coking of pyrolysis system, difficult dynamic sealing of feeding and discharging, and easy-polymerization of outputs.
The pyrolysis equipment designed and manufactured by Niutech contains nearly ten thousand technical parameters. Through the trial and error and systematic design for a series of key factors of pyrolysis technology such as heating temperature, heat transfer surface, operating pressure, and anti-polymerization techniques, Niutech have solved the technology difficulties above and realized continuous operation of pyrolysis equipment.
For detailed introduction, please click→
Video
Click to view the introduction of scrap tire pyrolysis machine.
Project Case
Scrap tire pyrolysis plant is running in many countries, such as German,Thailand, Hungary, and Brazil. The successful delivery of German scrap tire pyrolysis project marks Niutech equipment already in compliance with EU and German strict requirement on environmental protection and technical performance.