Industrial Continuous Scrap Tire Pyrolysis equipment
Scrap Tire Pyrolysis equipment Production Process
The scrap tire is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.
The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
The solid output—raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as scrap steel.
The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.
Production line systems
– Tire shredding system （ optional ）
– Constant temperature heating system
– Continuous pyrolysis system
– Carbon black production system （ optional ）
– Combustible gas scrubbing system
– Gas purification system
– Control system
－ Oil distillation system （ optional ）
Niutech Environment Technology Advantages
Industrial continuous, massive throughput, enhance treatment efficiency and production capability.
Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , dramatically expand equipment’ lifespan.
Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized, to achieved high quality product.
Exclusively hot seal technology, to ensure operation safe and reliable.
Exclusive gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU EEA of EU and US EPA.
Entire production line adopt PLC intelligent control, warning, alarm and auto-correction function, insure operation under safety condition.
Low requirement for manpower, Low working intensity and clean production.
Comparison Chart——Domestic and Abroad
Comparison Chart——Comparison of current technology situation between domestic and abroad
Emission specification in compliance with EEA standard in EU and EPA standard in US
The solely facility selected in conformity with comprehensive utilization of waste tire industry access conditions issued by MIIT
Core Patents (Overseas)
Core Patents (Domestic)
Q: What’s the capacity ranges that you could provide?
A: We could provide 10000T/Y、20000T/Y、30000T/Y and bigger capacities
Q: what’s kind of systems you could provide?
A: Industrial Continuous Scrap Tire Pyrolysis Production Line; Industrial Continuous Waste Plastic Pyrolysis Line; Oil Distillation system; Carbon Black Further Treatment System
Q: The Space Requirement?
A:As for a 10,000T/Y line, the workshop of pyrolysis section is 48m*20m*9m, which is excluding tire (or plastic) shredding and finished products treatment workshops
Q: Labor Requirement?
A：No labor needed during production, but only for control, inspection and transportation. As for a 10,000T/Y line, it need about 3-4 labors/shift
Q: Delivery Time?
A: As for a 10,000T/Y line, it needs about 5-6 months
Q: Will your company provide Onsite Installation and Turn-Key Project?
A: For the Europe we are sufficient to provide onsite installation and Turn-Key Project; for other countries and regions other than Europe, we could provide supervision installation, commissioning and labor training service.
Q: How can you prove that your technology and equipment is the most advanced and stable one in the field?
A：We insist to combine theoretics and practice in developing our technology. We have many years practical operation experience of pyrolysis plant and we found and made the upgrade and modification accordingly. At the meanwhile, we have many commercial and continuous running customers’ plants in different countries.
Q: Could you provide site visit of your running plant?
A: Yes, we could provide existing customer’s plant for your site visit.
Q: What are the applications of oil and carbon black
A: The oil specification produced by our continuous pyrolysis production line is complying with SH/T0356-1996 No 4 Light Fuel Oil. The produced oil has high heat value and low sulfur content, could be used for burning, generator and the raw oil for distillation etc. The oil after distillation process could be applied for big power-low speed diesel engine, engineering and agricultural vehicles/ marine engineer and all kinds of generators.
For the application of Carbon Black, please contact us to get more details